視覺識別系統
Recognition System |
判別方法
Inspection |
AI智能瑕疵判別系統，矢量分析演算法，集成瑕疵追踪演算法，雙光源瑕疵追踪，元件本體瑕疵，OCV，亮度補償校正，色差檢測，反射光抑制，光源控制亮度選擇20檔
AI Inteligent detection algorithmt, he vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, etraction (RGB & HSV), value-range of lumirance, offset of luminance, the minimum vatiation span of luminance, etc... More than 30 kinds of the most advanced algorithms |
相機
Camera |
500萬像素/高性能500萬像素/1200萬像素(可選配2000萬，2500萬像素)
5MP / High performance 5MP / 12MP (20 and 25MP optional) |
鏡頭
Lens |
高分辨率遠心工業鏡頭，20μm，15μm，12μm，10μm，8μm可選
High-resolution telecentric Lens, 20um, 15um, 12pm, 10μm, 8μm for option |
光源
Lamp-house |
環形塔狀架構，超量紅綠藍白四色LED頻閃光源
Ring tower structure, high intensity RGBW flash lighting |
| FOV |
48.96×40.76 mm (5MP & 20μm)；36.72×30.72 mm (5MP & 15μm)；50×45mm (12MP & 15μm)；40×30mm (12MP & 10μm)
High-resolution telecentric Lens, 20μm, 15μm, 12μm, 10μm, 8μm for option |
0201元件
0201 Chips |
<7.6ms |
每畫面處理時間
Per-image time |
220~450ms |
錫膏印刷
Paste Printing Defects |
有無、偏斜、少錫多錫、斷路、污染
Missing, overflow, insufficient, pasting open, stain |
零件缺陷
Component Defects |
缺件、偏移、歪斜、立碑、側立、翻件、極性反、錯件、破損
Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged |
焊點缺陷
Solder Defects |
錫多、錫少、連錫，銅箔汙染等（符合RoHS無鉛環保焊接檢測要求）
Overflow, insufficient, short solder, stain |
波峰焊檢測
Wave Soldering Inspect |
錫多、錫少、短路、苞焊、沙孔
Overflow, insufficient, short, excess solder, solder void |
可檢測最小元件及間距
Inspection Items |
0201&0.4mm pitch (20um)；01005&0.3mm pitch (15μm) |
機械系統
Mechanism System |
PCB傳送系統
PCB Conveyor |
基板固定方式：bottom-up固定，自動出板和自動寬度調整系統，進板方向可一對一鍵切換，符合SMEMA標準。
軌道高度為900±2mm
Bottom to up clamping, Automatic PCB loading and unloading, automatic adjust the conveyor width, SMEMA standard communication protocol.
The conveyor height: 900±20mm |
PCB尺寸
PCB Size |
50×50mm~400×330mm |
PCB厚度
PCB Thickness |
0.5 ~ 5.0mm |
PCB翹曲度
PCB Warp Tolerance |
±2mm |
零件高度
Component Clearance |
TOP≤30mm, BOT≤30mm |
驅動設備
Driver |
交流伺服器機系統，相機在X和Y軸方向移動，(PCB固定不動有利於錫膏印刷和貼片之後的檢測)
AC servo system, camera moves in the directions of X/Y |
定位精確
Orientation |
<10μm |
移動速度
Moving Speed |
Standard: 500mm/s, Max: 800mm/s |
軟件系統
Soft System |
操作系統
Operation System |
Microsoft Windows 10 x64 |
操作
Operation |
圖形化程式，所見即所得，中文/英文，繁體/簡體
Graphic programming, language: Chinese/English |
編程
Programming |
支援離線編程（選配）支持AI自動畫框（選配）
Support offline programming (for option), Support AI automatic framing (for option) |
電腦主機
Computer |
工業控制主機，Intel 四核 I7 CPU，16G DDR內存，2TB硬碟
Industrial Computer, Intel Quad-core 17 CPU, Memory:16G, Hard disk: 2TB |
顯示輸出
Display |
22英吋易經寬頻顯示器
22-inch TFT |
聯網功能
Network |
聯網功能
Network |
可和NG終端聯網，在維修工作站檢查、維修PCBA錯誤
NG adaptable,check and correct PCBA defects at repair station |
MES系統對接
MES Supports |
開放標準端口
Standard port available |
其他參數
Others |
設備外型尺寸(不含信號燈)
Machine Dimensions(LxWxM) |
960x1133x1660mm |
重量
Weight |
~550kg |
額定功率
Power |
1KW |
電源
Power Supply |
交流220伏特±10%，頻率50/60Hz
AC 220V±10%, single phase 50/60Hz |
氣源
Air Supply |
0.5mpa, 70cm3/min |
使用環境
Working Environment |
溫度10-40°C，濕度30-80%RH
Temperature10-40"C, humidity 30-80% RH |